Fully automatic single-shaft casing machine or assembly line

Fully Automatic Single-Shaft Casing Machine or Assembly Line

The Fully Automatic Single-Shaft Casing Machine or Assembly Line is an innovative and reliable solution for manufacturers seeking to optimize production efficiency and reduce costs. Its advanced automation, versatility, and user-friendly interface make it a valuable asset for producing high-frequency safety transformers with consistent quality and minimal downtime.

Key Features:

  • Advanced Bushing Conveying Device: Ensures smooth wire passage through bushings, accommodating different specifications with precision and ease.
  • Three-Dimensional Pin-Pressing Mechanism: Enhances accuracy and stability for winding, assembly, and retaining wall construction.
  • High Versatility: Designed for the production of high-frequency safety transformers with compatibility across a wide range of wire sizes and specifications.
  • Streamlined Operations: Simplifies procedures with a Chinese and English operating system, enabling user-friendly operation and faster setup.
  • Efficiency and Cost Reduction: Fully automated processes improve production efficiency and minimize operational costs through seamless integration with existing assembly lines.
  • Integrated Rubber Coating: Features stable rubber coating and retaining wall structures, ensuring consistent quality and durability.

Technical Specifications:

  • Maximum Winding Width: 60mm.
  • Spindle Count: 1.
  • Spindle Speed: Up to 4000 rpm for high-speed operations.
  • 3D Motion Range: X: 400mm, Y: 200mm, Z: 120mm.
  • Power Output: 400W for the spindle motor, with a total machine power of 2500W.
  • Wire Compatibility: Supports wire diameters from 0.03mm to 1.0mm, including multi-core wires up to 0.1 x 50 cores.
  • Control System: 12-axis programmable motion control for precise and efficient operations.
  • Compressed Air Requirement: 0.4 MPa to 0.6 MPa.
  • Dimensions and Weight: 800mm x 650mm x 1350mm; 300kg.

Premium Components:

  • Control System: Guangdong Junyi for advanced control and customization.
  • Bearings and Guides: High-quality components from NSK (Japan) and TBI (Taiwan) for smooth and precise operation.
  • Sensors and Switches: Integrated with sensors from Matsushita (Japan) and magnetic switches from Yadeke (Taiwan) for enhanced safety and precision.
  • Belts: Durable Mitsuboshi belts (Japan) for long-lasting performance.

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