Key Features:
- High Precision: Achieves accurate coil turns and uniform wire arrangement, reducing wire leakage and ensuring consistent quality.
- Advanced Automation: Fully automates key processes, including loading and unloading, thread cutting, winding, material shortage alerts, and lap number monitoring.
- High Production Efficiency: One operator can manage multiple machines, boosting production capacity by up to five times compared to manual operations.
- Quick Change Capability: Features a rotating disk adjustable to various magnetic ring sizes and copper wire specifications, minimizing manual adjustments and downtime.
- Reliable Performance: Built with high-quality standard components, ensuring stable performance, durability, and 24-hour continuous operation.
Premium Components:
- Control System: Guangdong Junyi for reliable and efficient motion control.
- Bearings and Guides: High-quality components from NSK (Japan) and TBI (Taiwan) ensure smooth and accurate performance.
- Sensors and Switches: OMRON sensors and Yadeke magnetic switches for precision and safety.
- Belts: Durable Mitsuboshi belts (Japan) for long-lasting use.
Technical Specifications:
- Control Axes: Supports both 10-axis and 12-axis configurations for versatile and precise winding.
- Spindle Distance: 160mm, allowing flexibility for different winding tasks.
- Magnetic Ring Outer Diameter: Compatible with sizes ranging from 14mm to 50mm.
- Wire Diameter Compatibility: Handles wire diameters from 0.5mm to 2.0mm.
- Maximum Coil Wire Length: Supports up to 1.5 meters for long wire applications.
- Power Supply: Operates on AC 220V ±10% with a rated power of 3500W (actual consumption: 600W).
- Pneumatics: Requires 0.4 MPa to 0.7 MPa compressed air for smooth operation.
- Dimensions and Weight: Machine dimensions are 1900mm x 1100mm x 1950mm, with a weight of 550kg.