Full-automatic single-shaft casing assembly line

Full-Automatic Single-Shaft Casing Assembly Line

The Full-Automatic Single-Shaft Casing Assembly Line is designed for manufacturers prioritizing accuracy, efficiency, and scalability. Its automated material handling, wide wire compatibility, and advanced control system make it a valuable asset for achieving high productivity and consistent quality in casing assembly and coil winding processes.

Key Features:

  • Single-Shaft Precision: Equipped with a high-speed single shaft capable of both clockwise and counterclockwise rotations (360° per cycle), ensuring precise and consistent winding.
  • High-Speed Operation: Spindle speed up to 4000 rpm for efficient production.
  • 3D Motion Range: Supports a 3D motion range of X: 400mm, Y: 200mm, and Z: 120mm for complex and flexible assembly tasks.
  • Wide Wire Compatibility: Handles wire diameters ranging from 0.03mm to 1.0mm, including multi-core wires up to 0.1mm x 50 cores.
  • Customizable Control: Features a 12-axis programmable motion control system for optimized and tailored performance.

Advanced Functionality:

  • Automated Material Handling: Supports vibration plate feeding, wire joint feeding, manual full-line feeding, and automatic discharging for enhanced workflow efficiency.
  • Inter-Device Integration: Compatible with single or multiple linked machine operations for scalable production setups.
  • Energy Efficient: Operates at a total power of 2500W, ensuring optimal energy consumption.
  • Compact Design: Dimensions of 800mm x 650mm x 1350mm make it a space-efficient addition to your production line.
  • Lightweight and Sturdy: Weighs approximately 300kg, providing stability and portability.

Technical Specifications:

  • Spindle Power: 400W.
  • Quick Tool Connector Diameter: 10mm for efficient and fast tool changes.
  • Power Supply: AC 220V ±10%.
  • Pneumatics: Requires air pressure between 0.4 MPa and 0.6 MPa.

Premium Components:

  • Motion Controller: Guangdong Junyi for advanced control and customization.
  • Power Supply: Mingwei for stable and reliable energy delivery.
  • Bearings and Guides: NSK (Japan) and TBI (Taiwan) ensure smooth operation and durability.
  • Sensors and Switches: High-quality components from Panasonic (Japan) and Yadeke (Taiwan) for safety and precision.
  • Belts: Premium Mitsuboshi belts (Japan) for long-lasting performance.

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